In the current economic situation, purchasing new equipment can prove to be a significant financial burden even for a large company. If you’re not considering such an option and you’re also not interested in forklift rental, it’s worth considering comprehensive renovation of your existing fleet. In this article, you’ll learn how the forklift renovation process works and when it’s worth carrying out.
Forklift modernization – step by step
Equipment renovation is a multi-stage process. It begins with a professional preliminary inspection, during which all forklift components are checked from the forks to the counterweight, ending with the chassis, brakes, and tires. Next, a technical protocol is prepared, which reflects the actual condition of the equipment. Based on this, damaged and worn elements are replaced with original spare parts. Service companies with an established market position also have access to often much cheaper alternatives. These don’t compromise on quality compared to original materials from well-known manufacturers. Years of experience are significant here – thanks to them, relationships are built only with trusted and proven suppliers.
In the forklift renovation process, mast inspection is a very important point. This is one of the most crucial elements of forklift construction, on which work safety and efficiency depend. The mast is dismantled and thoroughly cleaned, sections and rollers are checked, and chains are replaced if necessary.
Renovation work also includes battery regeneration and replacement of individual cells – in the case of electric forklifts, installation of gas systems – in LPG forklifts. The steering system is tested and adjusted, hydraulic power elements are repaired. Operating materials such as hydraulic fluids, oil, and filters are replaced. To improve operator comfort, the cabin is also refreshed.
The replacement of individual components is verified by final inspection. However, assessment of the appearance of the body and forklift housing may obscure its technical potential. Therefore, the finale of the entire process is the final visual cosmetic renovation. Service centers equipped with paint shops offer complete forklift painting in original colors or according to the client’s wishes – in line with their preferences. Such a restored forklift is once again ready for intensive and reliable operation.
Advantages of forklift renovation (rebuilding)
If you’re considering the option of forklift renovation, it means that so far you’ve been satisfied with your unit. It has proven itself in the given work environment and with the operations performed. The power of habit is also significant here – with operation, arrangement of control elements, additional functions, or even equipment dimensions. Forklift renovation allows you to keep the unit you trust and rely on, which has proven itself in all difficult situations so far.
Another unquestionable advantage is cost savings. In some cases, you can save up to 30-40% of the price of new equipment. This is just a good start, because with further operation, additional advantages will be noticeable. Spare parts for older models are 25-30% cheaper than for new forklifts, and with intensive use, their replacement will naturally be needed. At the same time, just like new components, they are covered by the manufacturer’s warranty, which enables peaceful work. Of course, the total level of benefits will depend on the type and size of the given equipment and the degree of its exploitation. It’s therefore worth choosing a trusted company that will find the best solution for your case.
